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USE CASE · INDUSTRY

Predictive maintenance: anticipate failures before downtime

Up to 40% fewer unplanned shutdowns on critical machines

Failures don't give warnings—but your machines do. Your sensors emit subtle signals days before a breakdown: AI detects them, alerts you, and turns an unexpected failure into a planned intervention.

L'enjeu

In most workshops, maintenance remains reactive or calendar-based: you repair after a breakdown, or you replace parts that are still in good condition. Both are expensive—in terms of downtime, parts, and labor hours.

A failure on a critical machine brings the entire line to a standstill: lost production, idle teams, threatened customer deadlines—and emergency repairs come at a premium (troubleshooting, express parts, night shifts).

Calendar-based preventive maintenance replaces parts that are still healthy and doesn't prevent failures between visits: you end up paying twice.

Sensor data already exists (temperature, vibration, pressure) but sits dormant in your supervision system: no one can monitor thousands of signals by eye.

"Ear-based" diagnostics rely on a few experienced technicians—and that knowledge retires with them.

Comment l'IA résout ce problème

A model learns the normal behavior of each machine from your historical sensor data, then monitors signals continuously. When a drift occurs—rising vibration, shifting temperature—it alerts you several days before the failure, identifying the specific machine and component. Maintenance teams can then choose their window instead of suffering through downtime.

Les briques techniques

Connection to existing sensors (supervision, PLCs, historians) and targeted addition of sensors if needed (vibration, current). Anomaly and drift detection models trained machine by machine. Alert thresholds set with your maintenance teams. Alerts pushed to your tools (CMMS, email, mobile). Sovereign or on-premise hosting.

Les données mobilisées

Your sensor history (temperature, vibration, pressure, current, cycles) over a few months. History of failures and interventions (CMMS, reports) to link signals to actual breakdowns. Production schedules to suggest intervention windows that don't penalize the line.

Image de Yoan Hibert, fondateur de StratIAImage de Baptiste Wieczorek, fondateur de StratIA
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Bénéfices attendus

Fewer unplanned shutdowns

Breakdowns are anticipated days in advance: maintenance is scheduled during off-peak hours, so the line no longer stops mid-production.

Parts replaced at the right time

No more systematic calendar-based replacements: each component is monitored based on its actual condition—you extend the life of healthy parts and replace others just in time.

Controlled maintenance budget

Fewer emergency repairs, fewer rush-ordered parts, and fewer night shifts: maintenance becomes a predictable cost once again.

Capitalized expertise

Failure signatures are learned and stored: diagnostics no longer depend solely on the intuition of an experienced technician.

Où ça s'applique

Why StratIA

Sovereignty

Your data stays in France, hosted by OVH or Scaleway, or even on-premise. Sovereign models (Mistral) are used when relevant. GDPR and AI Act compliance are addressed by design.

French squad

A French team dedicated to your project. Short cycles, weekly demos, and continuous user validation. No offshoring, no black boxes.

Framed ROI

ROI is calculated from the scoping phase, the scope is clear, and go/no-go decisions are transparent. You know exactly what you're paying for and what you'll gain before you start.

Ils nous font confiance
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Logo Comité Olympique, client de StratIA
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Logo Union des Marchands de Biens, client de StratIA
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Expert Insights

Signs of a failure exist weeks before the actual breakdown—they're just dormant in your supervision data. Our job is to make them speak and integrate alerts into your maintenance schedule, not to add yet another dashboard.

Yoan Hibert
Yoan Hibert Co-founder & CEO Profile
Baptiste Wieczorek
Baptiste Wieczorek Co-founder & CTO Profile
Image de Yoan Hibert, fondateur de StratIAImage de Baptiste Wieczorek, fondateur de StratIA
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Our method: from entry point to continuous use

based on your maturity level...

01

Formations IA

Des équipes prêtes pour l'IA

1 à 2 jours

02

Audit Flash IA

Vos cas d'usage priorisés

1 jour

03

Quick Win IA

La preuve par un premier gain

2 à 6 semaines

04

Développement sur mesure

Du brief au produit en production

2 semaines à 3 mois

01

Formation IA

Pour qui : vos équipes doivent d'abord comprendre ce que l'IA change dans leur métier, avant tout projet ou en parallèle.

En 1 à 2 jours, sur site ou à distance, on forme vos équipes de direction, de production ou vos fonctions support : fondamentaux de l'IA, usages concrets observés dans votre secteur, prise en main d'outils. Aucun prérequis technique. Vos équipes repartent avec des réflexes applicables dès la semaine suivante.

Tarif : certifié Qualiopi, finançable par votre OPCO, souvent intégralement.

J'ai un projet de formation

02

Audit Flash IA

Pour qui : vous savez que l'IA est un sujet, vous ne savez pas par où commencer, ou vous avez une idée précise mais personne pour l'exécuter proprement.

En 1 jour, nos experts analysent votre organisation et vos processus pour identifier les cas d'usage IA les plus pertinents et les plus rapides à déployer. Vous repartez avec une roadmap priorisée et des fiches opérationnelles par cas d'usage.

Tarif : 2 000 € HT (déductible si vous lancez un projet avec nous).

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03

Quick Win IA

Pour qui : vous avez un irritant précis et vous voulez une preuve avant d'investir plus. Lecture de documents, chiffrage, contrôle qualité, tri, reporting.

En 2 à 6 semaines, on livre une solution en production sur un périmètre resserré, branchée sur vos outils existants (ERP, MES, GMAO). Vous mesurez le gain réel, heures gagnées, erreurs évitées, marge protégée, avant de décider de la suite.

Tarif : à partir de 6 000 € HT (l'Audit Flash déjà réalisé est déductible).

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04

Développement sur mesure

Pour qui : vous savez déjà ce que vous voulez. Cas d'usage identifié, périmètre clair, ROI cadré. Vous avez besoin d'une équipe technique sérieuse pour passer de l'idée au produit en production.

En 2 semaines à 3 mois selon le périmètre, notre équipe française conçoit et déploie votre solution : agent IA, plateforme métier, système de vision, RAG, automatisation. Cycles courts, démos hebdomadaires, validation utilisateurs continue. Mise en production directe.

Tarif : entre 15 000 € et 80 000 € HT selon la complexité, devis ferme après cadrage.

Discuter de mon projet

One client case

Client Case Plastics Processing

Anticipating failures for a fleet of injection molding machines

A plastics manufacturer with about 80 employees in the Auvergne-Rhône-Alpes region. A dozen injection molding machines, including three critical ones for automotive series. Existing supervision data (temperature, hydraulic pressure, cycles) was supplemented with vibration sensors on the hydraulic units. The model detects drifts and alerts the maintenance team several days before failure; interventions are scheduled during off-peak hours. Deployed in 8 weeks, with existing CMMS retained.


−37%unplanned downtime
+4 ptsOEE on critical machines
7 monthsto reach ROI

Estimated savings between €120,000 and €250,000 per year.

Discuss a similar project

Let's discuss your AI project

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Industry

Our AI approach across the whole industrial sector.

AI Flash Audit

Identify your priority use cases in 1 day.

AI Foundations Audit

Build your AI strategy in depth.

Tailor-made development

From scoping to the deployment of your solution.

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